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Modern Design & DevelopmentModern PlasticsModern Stamping & PaintingValley Plating & Fabricating

Services Overview

Introduction:
How many suppliers do you need to develop your ideas? The answer could be as simple as one – WPI.

At WPI, we have an array of resources to bring your idea from its conceptual stage to manufacturing. The combined strengths of our four divisions enable us to handle a multitude of projects from concept through production, to warehousing and any step in between.

Whether you choose us for a single service or a turnkey project, you can rely on us for our expertise in meeting your requirements with a level of quality that will meet your expectations.

MODERN design & development
It’s your idea, and its time has come . . .

Our Industrial design, engineering and manufacturing capabilities make us a superior source for product development. We not only create innovative manufacturable designs, but provide the services of rapid prototyping, production, assembly, packaging and distribution, on time at competitive rates. We give you total solutions from concept through production.

MODERN plastics
Your design becomes reality . . .

Our expertise is in adding value for you in each step of the manufacturing process, from molding to assembly to distribution. Our injection molding press sizes range from 55 tons to 950 tons, which are supported by the very latest in
robotic automation. Our capabilities encompass intricate high tolerance molding, decorating, and large component production and assembly.

MODERN stamping & painting
Your design becomes reality . . .

Our powder coat paint system is an environmentally friendly alternative to solvent based paint systems. In conjunction with our 5 stage wash booth, we create superior finishes and wear characteristics for your products. Beyond painting, we offer metal stamping & finishing, welding, assembly, and distribution.

VALLEY plating and fabricating
In a cost-competitive, quality conscious, “get the job done yesterday” industry, there is no room for compromise. The only way to succeed is to do things better and faster than the competition. At Valley Plating and Fabricating, this isn’t just our philosophy; it’s the way we do business. We can meet all of your metal fabrication needs – from light fabrication to heavy weldments of steel, stainless steel, and aluminum

concept
Before any physical models are produced, conceptual sketches and renderings are created to show several possible functional designs.

Our Industrial Design process will quickly communicate function and form to you.

Complex designs can be easily understood and modified, and illustrating your ideas in three dimension will bring tremendous power and credibility to your project. By doing this, you can explore multiple design possibilities before the final design is complete.

prototyping
Our designers will create three dimensional computer models, mock-ups and highly accurate working prototypes.

Once your design is chosen, an engineered prototype is created to exact dimensions and machined. This model will physically communicate how a product will function.

Computer generated part files will create an exact model of your product. With this data we can develop rapid prototype parts for verification. Once your design has been verified the data is ready for production tooling.

injection molding
Modern Plastics operates multiple shifts with press sizes from 55 tons up to 950 tons, which are supported by the very
latest in robotic automation. Materials range from commodity resins such as HIPS and ABS to engineered resins such as Noryl and glass filled polyesters. Our in-press capabilities include insert molding, over-molding, and in-mold decorating. Secondary operations include component assembly, pad printing, hot stamping, sonic welding, riveting, packaging and labeling.

fabrication
Valley Plating & Fabricating is a multi-shift operation focused on providing the highest quality metal fabrications to your specifications. We have state-of-the art 12’ x 42’ CNC burning tables, featuring Hi-definition plasma, Arcwriting, and Oxyfuel, with the capability of cutting 14” thick material. We can form and bend material utilizing our 230 ton press brake and ¾” x 10’ plate roll. Sawing is accomplished using both vertical and horizontal band saws. Our wire feed and submerged arc weld procedures are compliant to both AWS and MIL-STD 248/278.

powdercoat painting
Modern Stamping & Painting operates two shifts. Starting with parts being racked on our 600’ variable speed conveyor they move through our five stage wash system (Alkaline Cleaner, Rinse, Phosphate Bath, Rinse, Non-Chromatic Sealer). After passing through the drying portion of the 60’ convection oven (max 450 deg), they enter our Nordson powder booth (8 auto & 2 manual guns, 2 recycle modules, and 1 spray to waste module). They then make a final pass through the oven where they are removed for assembly or packaging. Maximum part size: 2’ wide x 4’ high x 4’ long.

assembly
Our custom assembly capabilities provide a unique in-house manufacturing process. Whether you have a need for cellular manufacturing or a separate dedicated line, we can accommodate your specific needs. From intricate parts and kits to large complex components with multiple sub-assemblies, we will provide cost effective solutions for your assembly requirements.

distribution
Our 60,000 sq ft. climate controlled distribution center offers you a variety of inventory solutions. Direct package, LTL, and full load shipments along with stocking programs and vendor managed inventory are just a few of the services available to you.

 

 

 

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